Smurfit Kappa’s recycling operations in the UK, one of the largest recyclers of paper and cardboard in the country, has completed a programme of investment in its national depot network, designed to save energy, increase the efficiency of its operations, improve worker safety and enhance customer experience.
The work has included development of a new depot in Snodland, the installation of new balers at its Snodland, Blackburn and Glasgow depots and an additional weighbridge in Nottingham to ease traffic flow into and out of the depot there.
The new Snodland depot in Kent is processing locally-sourced paper and cardboard for recycling at the Group’s new Smurfit Kappa Townsend Hook mill on the same site, which operates a state-of-the-art 5m lightweight paper machine producing approximately 250,000 tonnes of quality containerboard material per year. The depot will also supply recycled paper grades not used at Townsend Hook to other mills. Smurfit Kappa Recycling has constructed the new depot on part of the mill site freed up by its redevelopment, installing a new Bollegraaf HBC 120 baler in a new facility designed to operate efficiently and safely.
The company has also installed a second Bollegraaf HBC 120 baler at its Glasgow depot and a larger HBC 140 baler in Blackburn. Each sits at the heart of the paper recycling facilities, which have been redesigned to ensure more efficient and safer working conditions with improved material flows. Locally-collected paper and cardboard is made into compacted bales that are then ready for transportation to paper mills for recycling.
When the new balers are idle and waiting for new material, they automatically enter a power save mode after 180 seconds while remaining ready to restart at any time, leading to substantial power savings. As well as being quieter and more efficient, the new balers and their installation have also been designed to be as safe as possible and to meet the safety requirements of BSEN 16252:2012. As a result, the need for working at height has been minimised and interaction between people and the machine can be kept to an absolute minimum.
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