Sappi Launches North America’s Most Advanced Paper Machine, Meeting Demand for High-Quality Sustainable Packaging

In response to rising demand for high-quality, fiber-based sustainable packaging, Sappi North America today announced that it is delivering commercial product to customers following the completion of Project Elevate, the $500 million conversion and expansion of Paper Machine No. 2 (PM2) at its Somerset Mill in Maine. Qualification processes are being completed with a number of customers, and production will ramp up to full volumes through 2026. The investment doubles PM2’s  production capacity and strengthens Sappi’s position as a leader in sustainable packaging by transforming Somerset into one of the most advanced production sites for high-performance SBS (solid bleached sulfate) paperboard.

“This is a pivotal moment for Sappi North America,” said Michael Haws, President and CEO. “With PM2, we have delivered the largest rebuild in our company’s history, doubling the machine’s capacity and positioning Somerset as a leader in sustainably manufactured paperboard. The true success of this project lies in our people. Their precision, focus, and unwavering commitment to safety enabled us to complete a complex transformation, all while keeping the mill fully operational. This investment goes beyond machinery; it’s about laying the foundation for long-term innovation, sustainable growth, and lasting impact.”

As production continues to ramp up, this strategic investment is planned to deliver 520,000 short tons (approximately 470,000 metric tons) of annual capacity and expands Sappi’s ability to produce a full range of high-performance SBS paperboard grades, including folding carton, food service board, and cups.

Sappi Launches North America’s Most Advanced Paper Machine, Meeting Demand for High-Quality Sustainable Packaging | Sappi

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